Reliance Precision Limited - News

Reliance Exhibits at Drives and Controls

Mon, 02 Apr 2012 14:43:00 +0100

Reliance Precision Mechatronics will be exhibiting its latest drives and motor capabilities at the Drives and Control exhibition, to be held at the NEC, Birmingham, from 17^th to 19^th April.

A diverse range of products will be featured including precision gears and geared mechanisms, motors, gearboxes, couplings and a wide range of standard positioning components. A product integration service offers a complementary capability, providing cost-effective sub-assemblies using standard and modified catalogue components. Products can be ordered directly from Reliance Precision Mechatronics or via a new on-line store.

Visit Reliance Precision Mechatronics at stand D4.

Customised Linear Motion Solutions

Mon, 02 Apr 2012 11:39:00 +0100

Alongside precision couplings, gears and intelligent motion control, Reliance Precision Mechatronics, the UK distributor for Haydon Kerk Motion Solutions Inc, a premier manufacturer of engineered linear motion products, now has the capability to customise linear motion systems for many different types of application. An example of the customisation capabilities to meet a unique engineering requirement is a precision linear rail system developed for an application requiring very high stiffness, accuracy and repeatability.

Along the axial length of the system is a precision recirculating ball rail, which has a high-load capacity and high rigidity. The extruded aluminium frame supports all the components for the system. This particular design, the drive mechanism is a Haydon^{^TM}stepper motor and a precision rolled 303 stainless steel Kerk^® leadscrew. Attached to both the leadscrew and the precision ball rail is a machined aluminium load carriage with an integral Delrin drive nut.

The rail system can be easily tailored to suit many alternative applications. The design of the rail mechanics allows a maximum load of 1570N in the 'Z' direction while maintaining accuracy specification. Maximum roll, pitch, and yaw specifications are 22.65 Nm, 13.9 Nm, and 13.9 Nm respectively. The practical load capability will depend on…

Changing Lives and Inspiring Futures

Fri, 16 Mar 2012 10:17:00 +0000

The Ocean Youth Trust North (OYT North) state proudly in their motto that they: "change lives and inspire futures"; a claim that Eddy Townend and Tom Jones, second year apprentices at Reliance Precision, would certainly agree with having spent three days working with the trust on The James Cook, an impressive 21 metre ocean going vessel, anchored at the mouth of The River Tyne.

The OYT North facilitate a personal development experience which detaches young people from the security of their everyday lives, where mundane chores, once taken for granted, suddenly become their own responsibility: "On the way there, I had to find my way around unfamiliar places and changeable train timetables for the first time," explains Eddy. "When I eventually arrived, I was introduced to everyone and we were given our individual tasks to do. It was all a bit daunting at first, but the staff encouraged us and made us feel part of their team."

The work Eddy undertook on board the James Cook helped develop his awareness of different aspects of engineering. Back at Reliance he is part of a team producing high accuracy components, often working to tolerances of just a few microns. This trip gave…

Selex Galileo Hosts Supplier Awards Ceremony

Thu, 16 Feb 2012 11:22:00 +0000

Reliance Precision received the SC21 silver award for business excellence at a ceremony in Edinburgh hosted by Selex Galileo Ltd. and organised by ADS, the trade organisation for the UK's aerospace, defence, space and security industries. ADS manage the SC21 accreditation process and the stringent assessment of suppliers working towards the bronze, silver and gold award standards. A number of awards were presented at the event and a common theme emerged from all the companies participating - that the support of employees from across the business is the most essential factor for SC21 success. Roger Kenworthy, Reliance's Managing Director, accepted the silver award on behalf of the company's 220 employees and celebrated this proud achievement with the team on his return to Huddersfield.

At the ceremony Phil Curnock, from the SC21 project office, noted that there are now 540 companies engaged in the SC21 programme, with 55 bronze awards having been presented, 19 silver and 2 gold. Reliance is already planning for gold.

Reliance Precision Receives SC21 Silver Award for Business Excellence

Tue, 24 Jan 2012 09:53:00 +0000

Reliance Precision celebrated the New Year with a second SC21 award for business excellence.

Reliance was presented with the SC21 bronze award at the Farnborough Air Show in July 2010. Since then the company's delivery and quality performance to key customers have been monitored against the demanding quality and delivery criteria set out by ADS, the trade organisation of the aerospace, defence, security and space industries. The silver award requires 99% on-time delivery and 99.5% quality performance, which Reliance delivered consistently across the period, as well as demonstrating improvements in business processes and lean manufacturing.

Reliance is one of only a small number of suppliers to the aerospace industry to have achieved the SC21 silver award. At the end of 2011 just 8 companies of 500 engaged in the programme had been granted the silver level.

Roger Kenworthy, Reliance's Managing Director, is delighted to have the company's commitment to customer service recognised: "We supply high performance, custom-built, precision assemblies, typically working on challenging design and manufacturing projects. This means we are faced with implementing lean manufacturing principles in what is often a complex engineering environment. Everyone across the business has responded positively to the challenge and our customers Selex Galileo…

Introducing the Folded-Over Motorised Linear Rail System

Tue, 06 Dec 2011 16:20:00 +0000

Alongside precision couplings, gears and intelligent motion control, Reliance Precision Mechatronics, the UK distributor for Haydon Kerk Motion Solutions Inc., a premier manufacturer of engineered linear motion products, announces the RGLS/RGLW linear rail platform with a180^o folded-over motorised design. This design allows for a small footprint linear actuator system, perfect for precision motion applications where space is at a premium.

The folded-over linear rail contains all the components needed for a complete motion sub-assembly, including the stepper motor, belt and pulley, precision leadscrew, bearing supports, and rail with load carriage. The rail also contains the capability of mounting sensors within the integrated dovetail grooves.

The standard drive ratios available from the motor to the screw are 2:1, 1:1, and 1:2, using lightweight aluminium pulleys and a fiberglass reinforced neoprene timing belt. Screw leads available range from 1.27mm to 30.5mm/rev (0.050 in/rev to 1.2 in/rev). When using a 2:1 ratio, a 1.27mm/rev (0.050 in/rev) leadscrew and a 200 step/rev stepper motor, a positioning resolution of 0.003175mm (0.000125") is possible. For high-speed applications, a 1:2 pulley ratio and a 30.5mm/rev (1.2 in/rev) leadscrew provides a maximum speed of over 178mm/s (7 in/s).

All RGLS and RGLW linear rails feature standard wear-compensating anti-backlash…

Introducing the Reliance Hypoid Bevel and Straight Bevel Gearbox Range

Mon, 05 Dec 2011 10:19:00 +0000

Reliance Precision Mechatronics is proud to unveil a range of precision straight bevel and hypoid bevel gearboxes with high accuracy and high speed reduction ratios. They are ideal space saving solutions to difficult design restraints or restricted space envelopes where right angled motion is required, and are Available with various mounting arrangements.

The hypoid bevel gearboxes offer high speed reduction ratios along with high efficiency in a fully sealed aluminium alloy casing, stainless steel shafting and ratios of 5:1 or 10:1 in the standard range.

The Reliance straight bevel gearboxes are a simple, compact and maintenance free design and are available with ratios of 1:1 and 2:1, with either a single or double output shaft. Using high quality bevel gears the backlash of an assembled gearbox is within 15 arc minutes.

Reliance Precision Expands its Opto-Mechanical Business in Europe

Wed, 09 Nov 2011 10:08:00 +0000

Reliance Precision's European sales team has been expanded with the recruitment of Arjan Bos, Sales Engineer for Northern Germany and The Benelux. Arjan will be responsible for developing Reliance's opto-mechanical manufacturing business, an area of significant growth for the company. "We are delighted to have Arjan on board" explains Alistair Durie, CEO-Group Sales, "he brings a wealth of experience in photonics and laser optics, which suits this specialist area of our manufacturing expertise perfectly."

With its heritage in high performance, precision mechanical assemblies, Reliance has an in-depth understanding of moving mechanisms. This, together with clean assembly facilities and disciplines developed for supply to the scientific instruments industry, makes Reliance ideally suited to small optical assemblies where positioning accuracy is essential.

Reliance's business growth in this area was illustrated in 2010 with investment in a new cleanroom built specifically for the integration of optical components and mechanical or electro-mechanical technology. The advanced, electro-static protected, paperless cleanroom, which uses the latest wireless communications technology, was officially opened by Andy Brown, VP Business Procurement UK, Selex Galileo Limited. Certified to ISO Class 7 and supplemented by clean air benches to ISO Class 4, the new facility provides a highly integrated inspection, assembly and…

Reliance Precision Mechatronics Launches New Online Store

Thu, 03 Nov 2011 09:28:00 +0000

Reliance Precision Mechatronics is pleased to announce the launch of a new website and online store. The store offers an extensive range of standard mechatronic components including:

Precision Gears
Precision Couplings
Bearings and Spacers
Screws and Hardware
Shafts and Accessories
Belts and Pulleys

In addition, a unique parametric gear builder allows over 200,000 combinations of precision cut gears to be generated and ordered online.

The store is available for customers in the UK, Europe and the US and accepts payments in sterling, euro and dollars using a secure checkout.

Reliance Exhibits at SPS, IPC, Drives 2011

Wed, 02 Nov 2011 17:16:00 +0000

Reliance Precision Mechatronics will be exhibiting its latest drives and motor capabilities at SPS, Germany's electric automation systems and components show, to be held at the Exhibition Centre, Nuremberg, from 22^nd to 24^th November.

Visit Reliance Precision Mechatronics at Stand 1-300, located in Hall 1.

Reliance Cool Muscle 2 - A Highly Flexible Low Cost Motion System

Tue, 25 Oct 2011 14:15:00 +0100

Reliance Precision Mechatronics now boasts the Reliance Cool Muscle 2 within its range of integrated motors. The Reliance Cool Muscle 2 (RCM2) combines a motor, encoder, driver, controller, PLC function and power Supply. The benefits of this integrated AC servo system are the reduction in size and cost of an automated instrument, whilst reducing the development stage. Each Reliance Cool Muscle 2 is complete with its own 50,000 ppr magnetic encoder and integrated controller for precise velocity, torque and position control.

The 5,000 rpm AC servo motor (which can also run as slowly as 1 revolution in 13.9 hours) produces continuous torques up to 1.09Nm (3.82Nm peak), with a maximum speed of 8,000min-1 (depending on model). The Reliance Cool Muscle 2 also comes with an external torque sensor interface, which automatically changes torque output according to sensor signals, making it an ideal solution for applications that require constant tension.

Reliance Cool Muscle 2 is available in frame sizes 56 and 60 with output power 100w, 200w or 400w, and a built in universal power supply of 100-240 VAC.

Reliance Cool Muscle 2 can stand alone due to its own programming language; specified functions can then be assigned to the six inputs…

New Range of Linear Guides from Reliance

Mon, 17 Oct 2011 11:02:00 +0100

Reliance Precision Mechatronics is proud to unveil a new range of linear guide ways and slides. With standard rail sizes from 3mm to 42mm combined with an unrivalled choice of carriage configurations, Reliance have a linear rail solution to suit your requirements.

The reinforced high integrity carriage construction is designed for high speed running, where bidirectional forces are minimised and impact stresses absorbed in order to keep up with the ever increasing demands of the automation industry.

Manufactured from stainless steel, the design incorporates a 45 degree contact angle, meaning an equal load carrying capacity in all directions. Large recirculating balls designed into the smallest space enhance stiffness and torsional resistance, thus catering for high loads and moment loading. Available with a choice of carriage and rail sealing systems, reinforcement plate options and lubrication systems, Reliance's linear guides are among the most advanced on the market today.

Reliance Exhibits at Offshore Europe

Thu, 15 Sep 2011 09:09:00 +0100

Reliance Precision enjoyed a successful visit to Offshore Europe from 6th to 8th September 2011 in Aberdeen.

This was Reliance's first time exhibiting at Europe's largest oil and gas exhibition, building on existing business in this important industrial market. The company has supplied gears and geared assemblies over a number of years for use in ROVs and precision downhole instrumentation. The oil and gas industry is traditionally associated with large-scale mechanical systems, but there are increasing requirements for small, high integrity, geared mechanisms used in drilling and exploration applications. Valuable engineering contacts were established with major OEMs in relation to Reliance's gear design and manufacturing capability. For further information please contact us.

Reliance Develops Its Young Engineers

Wed, 24 Aug 2011 14:35:00 +0100

One year after completing his apprenticeship at Reliance Precision, Matthew Lodge returned to work this week with newfound confidence, having spent seven days working on board the Stavros Niarchos, a 197ft Tall Ship. His journey from Ipswich to Stavanger, Norway with 30 other 16-25 year olds was anything but a holiday. He worked shifts through the night, doing everything from cooking and cleaning to navigation and steering, facing not only the agony of sea-sickness and the anxiety of working alongside strangers, but also the tremendous challenge of climbing 148ft high rigging. "It was amazing" Matthew said, "something I would never have done if not for Reliance. It did wonders for my self-confidence."

Mick Hallam, Reliance's Training Manager explains: "If we make our youngsters appreciate what they can achieve then we benefit as a company. The Tall Ships is one of a number of exercises we draw upon to encourage our apprentices to step out of their comfort zone and to stretch their own abilities. It develops their contribution to the performance of the team and, importantly, helps them build confidence in their own actions."

Reliance has invested in apprentice training for over 50 years and unusually has its own in-house…

Reliance’s Quality Control Team Receives National Metrology Accreditation

Thu, 11 Nov 2010 11:03:00 +0000

Reliance Precision Ltd.'s longstanding expertise in measurement, inspection and test has been formally recognised by the National Physical Laboratory (NPL).

"The NPL's metrology accreditation is important benchmark for Reliance." - states Chief Inspector, David Torr - "It means that the metrology skills of our team have been verified by a nationally recognised authority. The NPL scheme assessed our "prior learning experience" and required the team to take a technical examination. We now have a qualification that gives independent proof that we can do what we claim to do".

For Reliance's customers the NPL Level 1 and 2 accreditations give further confidence in the quality of their supply chain. Reliance provides design, manufacturing and test services to major equipment and systems manufacturers from industries spanning: aerospace, defence, semi-conductor and scientific analysis, and supplies them with custom-built precision components and intricate electro-mechanical assemblies. In all cases accuracy and reliability of performance are critical to the product's success.

A supplier's metrology skills - its ability to measure effectively - means that during the manufacturing process it can prove that is manufacturing correctly to the customer's specification. To do this effectively the supplier must be able to demonstrate that they understand what they are…

Introducing the Robust Alternative to Optical Encoders

Thu, 11 Aug 2011 11:03:00 +0100

Magnetic Encoder Technology Comes to the Can-Stack Linear Actuator

Alongside precision couplings, gears and intelligent motion control, Reliance Precision Mechatronics, the UK distributor for Haydon Kerk Motion Solutions, Inc., a premier manufacturer of engineered linear motion products, now offers an integrated magnetic encoder available on the 25mm 25000 Series linear actuators.

The extremely compact and fully enclosed incremental encoder utilises solid state technology and includes both analogue detection circuitry and full signal processing from a single chip. When combined with the

Can-Stack linear actuator, excellent position feedback can be obtained for use in critical applications including medical equipment, analysis devices and robotics.

The 64 line quadrature encoder system utilises a high energy neodymium magnet and provides an 8 bit digital resolution, resulting in a total of 256 output pulses per revolution. The encoder provides 90 degree phase shifted A/B output channels along with a single index pulse for every complete shaft rotation. The encoder circuitry samples angular position at 10,000 samples per second for an output update every 100 microseconds.

The 256 pulse magnetic encoder is a great replacement for optical encoders and is virtually immune to vibration, shock, dust, and contaminants. The encoder can be operated using…

Introducing A Range of Stepper Drivers for Linear Actuators

Thu, 15 Sep 2011 09:04:00 +0100

Alongside precision couplings, gears and intelligent motion control, Reliance Precision Mechatronics, the UK distributor for Haydon Kerk Motion Solutions, Inc., a premier manufacturer of engineered linear motion products, announces the addition of stepper motor drivers available for 24 hour delivery.

There's a stepper driver offered for immediate shipment that will work with virtually any size linear actuator offered by Haydon Kerk Motion Solutions. Step resolution ranges from full step and half step bipolar drivers, to microstepping drivers capable of 1/256 step increments at the finest resolution setting. For a complete self-contained programmable stepper motor controller, the IDEA Drive is a perfect choice. The IDEA Drive was developed using all the latest advances in stepper drive technology, along with the integration of a microprocessor-based programming module. All programming is done through a unique Graphic User Interface, which allows the user to quickly write and debug motion programs.

Typical applications for Haydon Kerk linear motion products include robotic assemblies in life science research instrumentation, infusion pumps in medical applications, precision liquid dispense systems in medical testing equipment, transport stations and valves in semiconductor manufacturing equipment, and other high-tech precision motion systems.

Introducing the 25mm Can-Stack Linear Actuator

Thu, 15 Sep 2011 09:04:00 +0100

Integrated Switch Increases Versatility of the 25mm Can-Stack Linear Actuator

Alongside precision couplings, gears and intelligent motion control, Reliance Precision Mechatronics, the UK distributor for Haydon Kerk Motion Solutions Inc., a leading manufacturer of precision linear motion products, now offers an integrated end-of-stroke proximity sensor available on the 25mm 25000 Series captive linear actuators. The proximity sensor utilises miniature hall effect technology in an IC package mounted directly on the actuator. The hall effect is an ideal technology with a virtually unlimited on-off cycle life due to the non-contact operation of the switch. The Can-Stack linear actuator with the integrated proximity sensor is perfect for limited space applications.

A highly repeatable on/off signal is accomplished using a rare earth magnet embedded directly on the end of the internal screw. As the screw moves in and out of the actuator, the magnet moves towards and away from the sensor face causing the device to switch states. The proximity sensor is designed to operate in a digital switch mode using an open-collector output through an integrated NPN transistor switch. The proximity switch is a 3 wire device and requires a supply voltage of 3.8 VDC minimum to 24 VDC maximum with a…

Reliance Exhibits at Paris Air Show 2011

Wed, 29 Jun 2011 12:27:00 +0100

Reliance Precision Limited exhibited its design and manufacturing capabilities at the world's leading air show, at Le Bourget, Paris, from 20^th to 26^th June.

Reliance featured its longstanding expertise in fine pitch gear design, manufacture, and metrology, together with its experience in high precision geared servo systems. Also featured was its recently expanded clean manufacturing facility for the supply of opto-mechanical assemblies, which has grown significantly in response to increased outsourcing from the aerospace industry.

David Sutcliffe, Reliance's Aerospace and Defence Business Manager, commented on the success of the show: "We are delighted at the business activity at Paris; it not only provided a focal point for meetings with our existing customers, but also attracted a lot of interest from new customers from France, Europe and world-wide. For colleagues from our standard products division (Reliance Precision Mechatronics), Paris provided the opportunity to explore working with new agents and distributors world-wide."

Visit Reliance Precision Ltd. at Farnborough Air Show, from 9^th to 15^th July 2012.

Reliance Exhibits at Subcon 2011

Thu, 26 May 2011 09:22:00 +0100

Reliance Precision will be exhibiting its latest design and manufacturing capabilities at Subcon, the UK's international subcontract manufacturing show, at the NEC, Birmingham, from 7^th to 9^th June.

Work will be featured across a diverse range of technologies including: precision gears and geared mechanisms, quadrupoles for mass spectrometry equipment used in scientific analysis, and specialist opto-mechanical, clean and high vacuum assemblies.

Reliance Precision Mechatronics (RPM), a division of Reliance Precision Ltd, will also feature at Subcon. RPM's product integration service offers a complementary capability, creating cost-effective sub-assemblies using standard and modified catalogue components.

Visit Reliance Precision Ltd. at Subcon, June 7-9^th 2011, stand G29

Click here to get your free Subcon invitation. Use invitation code 705015.

Multi-Helix Couplings, A Strong Group

Fri, 08 Apr 2011 09:35:00 +0100

Reliance Precision Mechatronics is proud to introduce an extension to its range of helix couplings.

The target was to increase the maximum torque so the couplings could be used for heavy duty measurement applications and in linear drives. In this new version, the higher torque capacity is achieved by using multi-beam helixes, with the largest offering a maximum torque of up to 22Nm. These new couplings combine high torsional stiffness with low radial stiffness, thus protecting the bearings and the shafts of the connected drive parts. The couplings are manufactured in one piece, having no moving parts avoids friction loss and the design guarantees good vibration damping.

The bore of the helix section is standard, allowing shafts to be placed into the coupling without affecting function. Feather key grooves are also available. The couplings can be supplied in a range of sizes with outer diameters from 9.5mm up to 38.1mm and an overall length from 14.2mm up to 66.7mm. Bores are available from 2mm up to 22mm, with clamp or set screw type fixing hubs. Alternative bore combinations are also possible.

The couplings can be supplied in aluminum or stainless steel, allowing them to be used in various applications such…

Reliance Exhibits at MEDTEC 2011

Thu, 07 Apr 2011 13:12:00 +0100

Reliance Precision Mechatronics (RPM) will be exhibiting its range of components and assemblies at MEDTEC, the UK's medical technology and manufacturing exhibition, to be held at the NEC. Products will include leadscrews, couplings, gears, and slides.

A major feature at this year's exhibition is RPM's latest product integration capability, demonstrated by RSL Steeper's bebionic prosthetic hand, the finger and thumb actuators of which are supplied by RPM.

The specialist manufacturing capabilities of RPM's parent company, Reliance Precision Limited, will also be featured, including recently expanded cleanroom facilities, dedicated to opto-mechanical assembly.

Visit Reliance Precision Mechatronics at MEDTEC, April 6-7 2011, stand 1321.

Reliance Showcases bebionic Hand At MEDTEC 2011

Thu, 07 Apr 2011 13:11:00 +0100

Reliance Precision Mechatronics is proud to feature the RSL Steeper bebionic hand at this year's MEDTEC exhibition. This represents the very latest leading-edge technology in the field of prosthetics and demonstrates Reliance's expertise and adaptability in providing customised mechatronic components and integrated assemblies.

Reliance has worked closely with RSL Steeper through the development phase, specifically in the design and manufacture of the finger and thumb actuators. The bebionic hand is fully articulating, with multiple grip patterns, so the challenge has been to achieve the optimum efficiency between speed, power and noise, for the necessary hand flexibility, as well as meeting the weight and size constraints. A thorough technical understanding of the relationship between these requirements has been fundamental to the successful result.

Reliance's design and manufacturing expertise has been called upon to industrialise RSL Steeper's design concept, with rapid manufacturing of development samples to validate the design process. The building blocks have been taken from Reliance's catalogue of mechatronic components, providing the essential gears, leadscrew and nut. These have been adapted to suit the specific requirements of this project, with design engineering to integrate the piece-parts and provide a custom assembly.

Steve Parker, Technical Director of…

Reliance Expands Optical Assembly Facility

Thu, 06 Jan 2011 08:50:00 +0000

Growth in its opto-mechanical business has led Reliance Precision Ltd. to invest in a further specialist clean assembly area for the provision of critical sub-assemblies to the aerospace, defence, medical, scientific and analytical industries. This advanced optical integration facility represents a core expertise for Reliance, combining optical components with electro-mechanical technology.

This dedicated facility maintains the necessary disciplines and processes appropriate to working with precision optics. Certified to ISO 7 (Class 10,000) and supplemented by clean air benches to ISO 4 (Class 10), the paperless, electro-static protected area provides a highly integrated inspection, assembly and test capability.

Representatives from Selex Galileo Ltd. and Gooch & Housego Ltd. joined Reliance employees, directors and owners to celebrate the opening of the new facility. Andy Brown, VP Business Procurement UK, Selex, presented Reliance's Managing Director with a commemorative coin in recognition of the contribution made by Reliance. The achievement of aggressive growth, together with high levels of technical performance and quality, have been made possible by close teamwork between Reliance, Selex and Gooch & Housego in order to bring the essential mechanical and optical components together successfully.

Reliance Precision Ltd provides design, manufacturing, assembly and test services to major equipment and systems manufacturers…

Reliance Expands in Europe

Thu, 14 Oct 2010 09:25:00 +0100

Reliance announces the opening of a new office in the Netherlands to strengthen its business in the Benelux and Europe.

Having traded in Europe for many years, Reliance established an office in the Netherlands in the mid-1990s in order to be closer to its mainland European customers. Over the past 15 years Reliance Holland has become a well-known name in the Benelux precision technology industry and has represented Reliance's business across a large part of Europe.

"We are delighted with our continued business growth in the Benelux and Europe." says John Bazuin, European Sales Manager, "We have expanded our product range significantly and at the same time we have grown our team to ensure we continue to offer high levels of customer service. We needed a bigger office and are pleased to have found one in the same town. Our new premises mean that Reliance Holland is now more accessible to our customers and there is room to grow in the future."

Reliance Holland offers technical and commercial support, helping customers to place orders and assisting technically with new applications or with improvements to current designs. Customers are able to order Reliance's range of mechatronic components and…

Reliance Launches New Manufacturing Facility

Sat, 09 May 2009 00:00:00 +0100

Following investment in a new low-energy engineering building, Reliance Precision has continued to expand its design and manufacturing facilities. A new assembly room, specialising in the integration of optical components and mechanical assemblies, has been brought on-line.

"We have provided precision electro-mechanical assemblies for many years and have a very extensive suite of component cleaning and clean-room assembly facilities." - notes Finance Director, Ian Walter - "Our decision to expand into electro-optic integration is the result of customers demonstrating their confidence in our quality and taking the strategic decision to outsource a broader scope of assembly work to us."

By purchasing fully tested higher level assemblies, including both optical and electro-mechanical components, equipment manufacturers can gain efficiencies in supply chain management, and also secure quality and performance improvements. Furthermore, Reliance is able to custom-design bar-coded packaging and supply assemblies directly to the customer's production line; reducing contamination risk, testing costs, and helping improve production efficiency.

The cost of quality is a critical consideration when integrating mechanics and optics; the optical devices are highly sensitive to contamination and it is essential that appropriate equipment, production methods and test facilities are in place. Reliance's new optical integration facility offers: clean-room environment to…

Reliance Achieves Independent EPA Certification for Micro-Electronics Handling Facilities

Tue, 08 Dec 2009 00:00:00 +0000

Reliance announces successful certification to BS EN 61340-5-1:2007 for the handling of electro-static sensitive devices (ESDs). The award relates to ESD handling practices across a number of Reliance's manufacturing facilities including its latest, a fully enclosed Electro-static Protected Area (EPA).

The EPA is used to assemble performance critical electro-mechanical sub-systems containing highly sensitive electronic devices. These assemblies require effective handling practices to reduce the risk of contamination and failure.

Static generating devices are prohibited from the EPA and personnel working within the room, their workbenches and flooring are all fully grounded. Regular tests are carried out on the equipment, benches and flooring to ensure they continue to perform to the EPA specification.

Reliance has been active in the assembly of high performance electro-mechanical sub-systems for the defence and aerospace industry for over 40 years. Facing pressure to reduce size, weight and cost, Reliance's customers have begun to introduce more advanced integrated electronics into their sub-assembly designs, moving away from traditional discrete components.

"We have worked closely with our customers to understand their design strategies and to assess the implications for reliable manufacture and through life performance." - explains Alistair Gibson, Assembly Engineering Manager. "Our aim has been to foresee problems…

Introducing the RoHS Compliant IDEA External Linear Programmable Actuator

Fri, 03 Sep 2010 09:09:00 +0100

Alongside precision couplings, gears and intelligent motion control, Reliance Precision Mechatronics, the UK distributor for premier manufacturer of linear motion products, Haydon Kerk Motion Solutions, offers the RoHS compliant IDEA^TM External Linear Programmable Actuator. This completes a line of fully programmable size 17 stepper motor linear actuators.

The external linear IDEA programmable actuator is perfect for small gantry robots, motion systems for optics and lasers, high resolution imaging, precision fluid dispensers, and other applications requiring precise linear motion.

The IDEA actuator is a compact, easy-to-use electronic drive and fully programmable control unit. This is integrated with a linear actuator resulting in a single, compact package with a variety of screw pitches allowing fine resolution linear motion and a stroke length of up to 508mm. The actuator is programmed using on-screen graphic buttons, instead of complicated command sets or other proprietary programming languages. The software allows the system designer to easily troubleshoot programs through line-by-line or multiple line program execution using the interactive debug feature. Inputs and outputs can also be simulated in software before connecting I/O hardware.
Other features include programmable current control, a single supply voltage of 12 to 48 VDC, 2.6Arms (3.68Apeak) max rated…

Reliance Receives Business Excellence Award

Tue, 10 Aug 2010 14:51:00 +0100

Reliance Precision was presented with the prestigious SC21 Bronze Award at the 2010 Farnborough International Air Show.

The SC21 programme is recognised across the aerospace industry as an important catalyst for the development of supply chain excellence. It is a key factor in the development of stronger relationships between prime contractors, systems integrators, and the network of small and medium enterprises (SMEs) serving the industry. The award is only secured after in-depth assessment of the organisation's business and manufacturing processes, covering over 70 assessment criteria, and after evidence that delivery and quality performance meets the required level. Reliance continues to improve its processes with the expectation of achieving the SC21 Silver Award, currently held by only 5 of over 600 companies involved, in 2011.

Managing Director, Roger Kenworthy received the award on behalf of the company, saying: "We are delighted to receive this award. Having supplied the aerospace industry for a great many years, it is a privilege to be acknowledged for our disciplined approach to design and manufacturing. We are extremely proud of our track record in quality and delivery, and joined the SC21 programme because we are always looking for opportunities for improvement. It is testimony to our…

Introducing the Linear Rail System with the IDEA Drive

Fri, 17 Feb 2012 11:31:00 +0000

RLRW04 Linear Rail System Available with a Variety of Motor Options

These precision linear rail systems consist of a stationary base and a load bearing carriage that travels along a rigid extruded aluminium rail. The RLRW04 Linear Rail System is available with several in-line motor options, including a single or double stack size 17 stepper motor, a stepper motor with an integral chopper drive, or the IDEA™ programmable linear actuator, consisting of the stepper motor, drive, and controller programmed through a graphic user interface (GUI). The RLRW04 is also available without a motor, easily allowing the designer flexibility to integrate with a variety of motor types and belt and pulley configurations.

The RLRW04 carriage design is unique; it controls slide bearing play with a patent pending self-adjusting linear bearing. Integrated along the entire length of the rail system are "T" slots, allowing the ability to mount limit switches and sensors. The leadscrew is manufactured from 303 stainless steel and can…

Apprenticeship Scheme - now closed for 2010

Sat, 22 May 2010 00:00:00 +0100

Reliance Precision has commenced its recruitment process for next year's apprenticeship intake. With an EAL approved on-site training school and dedicated staff, the apprenticeship scheme is renowned within the industry and offers recruits an opportunity to develop skills of the highest quality. Many of Reliance's experienced engineers started their careers as apprentices, and are only too happy to pass their experience on to the next generation. Reliance's commitment to quality extends to training, ensuring that the company continues to combine new skills with longevity of practical engineering experience so customers receive the very best precision manufacturing service.

Integrated Stepper Motor Linear Actuator and Chopper Drive

Thu, 19 Nov 2009 11:19:00 +0000

Available with a Haydon size 17 stepper motor

Alongside precision couplings, gears and intelligent motion control, Reliance Precision Mechatronics, the UK distributor for Haydon Kerk Motion Solutions, a premier manufacturer of linear motion products introduces the MotoDrive^TM PDE Captive Linear Actuator which is available in size 17 single or double stack. The MotoDrive comes with an integrated chopper drive forming a compact system that is ideal for precision motion control applications.

The MotoDrive is capable of an output force of 220N (50lbs) for the single stack version and 350N (78lbs) for the double stack version. The captive configuration allows for a self-contained linear actuator unit with an anti-rotation device guiding a splined output shaft. The MotoDrive is ideal for applications requiring shorter stroke lengths (up to 2.5") such as precision fluid dispensing, throttle control and valve movement.

The MotoDrive can be programmed for micro-stepping with a step resolution range of 200 full steps per revolution to 12,800 steps per revolution when micro-stepping. With a supply voltage of 12 to 42 vdc, the MotoDrive actuator functions with a run current programmable up to 2.6 Arms per phase. Optically isolated inputs of pulse, direction and enable signals are required for operation. The…

Thermo Electron Rely on Linear Motion Expertise from Reliance

Thu, 19 Nov 2009 11:16:00 +0000

Reliance of Huddersfield prides itself on providing continuous customer support throughout product life.

Thermo Electron has used Reliance’s linear products in their AA series spectrometers since 1999. As the product has evolved Thermo Electron has repeatedly drawn on Reliance’s linear motion expertise to help them achieve their specified criteria and maintain their accuracy requirements.

Thermo Electron’s Design Engineers first approached Reliance with an interest in using two leadscrews in their spectrometer design, one to control the prism rotation and the other to control the optical grating.

As the AA series developed the designers were also challenged with providing a mechanism for height adjustment of the flame. Engineers at Reliance were able to satisfy this requirement by designing in a screwrail.

With both the evolution of the product and the manufacturing world’s demand for higher quality yet lower price, Thermo Electron sought to simplify the spectrometer design. Once again turning to Reliance for support, the screwrail was replaced with Reliance’s new screw driven RGLS slide. These slides integrate a leadscrew and slide into one neat, space saving package providing an economical solution with fewer parts which also facilitates assembly and gives excellent robustness and rigidity.

The RGLS slide consists of an…

State Of The Art Component Cleaning From Super Clean Reliance

Mon, 07 Sep 2009 15:59:00 +0100

With over 20 years experience in precision design and manufacture for contamination sensitive industries, Reliance Precision Limited is continually developing by utilizing new technologies and processes.

The latest addition to their capabilities is a state-of-the-art automated 13 stage cleaning line. The system complements their existing facilities which include a 350m² assembly cleanroom, classified to ISO 14644 Class ISO 6.

The line will benefit new and existing projects in areas such as semiconductor, medical, high vacuum and laser optics. PLC controlled, the system can be programmed to facilitate the exact requirements for customer, material or process specific cleaning routines. Reliance provides a full project management service, combining their facilities with their vast industry knowledge.

Mechatronic Tidal Simulation Assists Scientists

Mon, 07 Sep 2009 09:48:00 +0100

Scientists from London's Imperial College are using the new RT3 version of the Reliance Cool Muscle NEMA 23 integrated servo system to reproduce the sub-surface pressure changes created by lunar tides in laboratory research experiments directed at improving oil recovery.

The unique abilities of the RT3 version along with the support provided by Reliance allow the scientists to concentrate on the research without having to spend time controlling and verifying the test system.

The compact closed loop motor system has unique abilities to share I/Os, perform complex coordinated motion and use mathematical notation to perform motion. The onboard memory and logic banks along with the integrated tuners, vector drive, amplifiers, 32 bit RISC processor and 50,000 count magnetic encoder provide an intelligent motor which delivers cool running and smooth motion.

For this application, the motor moves extremely slowly and has been programmed to complete a 400mm long inverse cosine motion profile over a 12 hour 24 minute period using a 0.1" leadscrew. Using this feature the scientists are able to replicate the lunar tides found in underground oil reservoirs for their experiments.

Experienced Rotary and Linear Specialists Evolve

Thu, 17 Sep 2009 16:46:00 +0100

With more that fifty years experience in the design and manufacture of precision components, Reliance Precision Mechatronics LLP is now utilising this experience to design families of new motion control assemblies using their ingenious intelligent Reliance Cool Muscle motor with the latest in closed loop integrated motor technology.

These new assemblies include:-

The Reliance Cool Motion Slide - available in lengths up to 1.4 metres, these compact slides combine the high speed and linear accuracy of a screw driven slide with the intelligence of an integrated motor.
The Reliance Cool Muscle Racktuator® - a compact and lightweight linear actuation system with the option of solid or hollow racks.
Planetary Gearboxes - with interfaces designed to suit the Reliance Cool Muscle motor these units provide an economic solution where high efficiency, low backlash and long life are required.

The Reliance Cool Muscle Motor, available in NEMA sizes 11, 17, and 23, has unique abilities to network with other motors performing synchronised or simultaneous complex coordinated motion. In 2007 the RT3 version of the motor was released with the new capability of sharing I/Os and using mathematical notation to perform movement.

Reliance's attention to quality and accuracy is demonstrated…

New Range Geared Up for Different Accuracies

Tue, 08 Sep 2009 09:02:00 +0100

Accuracy across different budgets is the focus of the new comprehensive gear range from Reliance Precision Mechatronics LLP.

For a very economical balance of accuracy against cost, the brass spur gears in the range are designed for less demanding applications where accuracies up to ISO 9/10 are required.

Higher accuracy applications benefit from the choice of stainless steel and aluminium alloy precision cut gears or stainless steel fine pitch ground gears. The plain or anti-backlash precision cut gears are designed for long life and low torque transmission capabilities. The fine pitch ground gears go down to a 0.5 module and are accurate to ISO 5. These gears are easily tailored to suit interface requirements and offer higher torque transmission capabilities.

High accuracy applications can be supplied with either precision cut gears or fine pitch ground gears. The plain or anti backlash precision cut gears are available in stainless steel or aluminium alloy and are designed for long life and low torque transmission capabilities. The fine pitch ground gears are available in stainless steel down to 0.5 module and are accurate to ISO 5. These gears are easily tailored to suit interface requirements and offer higher torque transmission capabilities.

The new…

Quadrupole Mass Filters

Tue, 08 Sep 2009 09:09:00 +0100

Reliance Precision Limited has over 15 years experience in the manufacture of Quadrupole Mass Filters (QMF) for mass spectrometers. Over these years their facilities have evolved into a state of the art quadrupole manufacturing facility with experienced designers, clean room assembly, inspection and precision cleaning.

It is well known that the Quadrupole Mass Filter requires a very high degree of mechanical accuracy. Reliance has developed a computer model of the Quadrupole Mass Filter. This is used to evaluate the design of a Quadrupole Mass Filters against its performance criteria. Tolerance details for size, straightness, orthogonality, symmetry, positional accuracy, curvature, taper, and parallelism can be studied, and tolerances relevant to the customer's application may be stipulated. The model can produce details of ion entrance conditions, trajectories, and exit conditions, as well as representative mass peak shapes. Transmission versus resolution can be rapidly assessed for any design and in doing so, the optimum ion injection conditions can be specified.

The manufacturing processes are based around 12mm diameter electrode rods, dimensions and features of which can be produced to sub micron precisions. To match this, the mechanical dimensions of the parts and assemblies can be determined to within a few microns; often using…